Manufacturing process

Time-to-market advantage

There are self-owned factory and first-class production lines with modern embroidery, printing and washing facilities, so the production period is more competitive and the quality control can be more easier. Our company is ISO 9001, ISO 14001 and BSCI & ISO 45001 certified.

 

Highest quality standards according to ISO 9001

We always adhere to the policy of "strict and stable quality system and prompt delivery". Bizoceanstar Ltd is committed to ensuring that our garments are of the highest quality, as well as durable and long-term wearable under appropriate conditions.

Design Stage

The creation process conceives garment combinations of lines, production, colors as well as textures and ensures that all our denim garments are well constructed and made from durable materials.

Design Stage

The creation process conceives garment combinations of lines, production, colors as well as textures and ensures that all our denim garments are well constructed and made from durable materials.

Pattern Making

Our pattern making team transforms the designer's idea into a real product by drafting the shape and size of the garment. This can be done manually with cardboard and measuring tools or by using a CAD computer software system. The resulting pattern pieces can be constructed to create the intended design of the garment.

Sourcing

With a great option of fabric suppliers, the denim fabrics are used to create your designs and meet your specifications for colors, hand touching, softness and durability.

Prototype & Sampling

Our technicians will then stitch proto samples in advance and review and adjust the cut and fit of each garment until a fit sample is developed and approved, which demonstrates the final elements of cut, fit, workmanship, possible accessories and wash outcomes of the style.

Production

In our jeans manufacturing process, products go through the embroidery, printing and washing facilities, depending on the desired look. The individual pieces are cut and sewn in a modern machinery, so that the production time remains competitive and the quality is easy to control.

Washes & Distress

Multiple denim washing methods are available at our jeans factory, including acid, rinsed, bleached, stone wash, enzyme wash, laser finish, etc. We can make jeans fabric a customized speciality with creative and best quality washing. The quality of workmanship is the top priority in jeans manufacturing.

Quality Control

From selecting the suitable fabric and accessories to testing before mass production, this serves to identity the risks of fabric change and to improve the overall quality of  production. With this workmanship assessment, we conduct the potential risk before and during the production stage and continue to monitor the workmanship quality and final inspection to ensure that our standards are maintained at all times and that each final product meets our requirements.

Questions?

+49 2102 - 8500 385

You can reach us Monday to Friday
from 8:00 to 15:00. 

Customer support

Do you have any questions? Then just send us an email and we will get back to you as soon as possible.

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